HVDC System Design

Comprehensive design services for HVDC systems including submodule design, valve design, and valve tower engineering with detailed electrical, control & protection, mechanical, and thermal specifications.

What is HVDC System Design?

HVDC System Design encompasses the comprehensive engineering and design of High Voltage Direct Current transmission systems, focusing on the critical components that enable efficient long-distance power transmission. Our design services cover the complete spectrum from conceptual design to detailed engineering specifications.

Modern HVDC systems require sophisticated design approaches for submodules, valves, and valve towers, incorporating advanced electrical, mechanical, thermal, and control & protection engineering to ensure reliable and efficient operation under various operating conditions.

Design Components

Submodule Design (HBSM)

Half-Bridge Submodule conceptual and detailed design including electrical, control & protection, mechanical, and thermal engineering.

  • • Electrical circuit design
  • • Thermal management systems
  • • Mechanical structure design
  • • Control & protection integration

Valve Design

Comprehensive valve design with detailed engineering specifications, drawings, and Bill of Quantities (BoQ) for complete implementation.

  • • Valve assembly design
  • • Cooling system integration
  • • Insulation coordination
  • • Complete BoQ preparation

Valve Tower Design

Complete valve tower engineering including structural design, electrical integration, and comprehensive documentation with BoQ.

  • • Structural engineering
  • • Electrical layout design
  • • Environmental considerations
  • • Installation procedures

Design Disciplines

Electrical Engineering

Comprehensive electrical design including circuit topology, insulation coordination, and power electronics integration.

  • • Power circuit design and analysis
  • • Insulation coordination studies
  • • Electromagnetic compatibility (EMC)
  • • Electrical clearance calculations

Control & Protection

Advanced control and protection system design ensuring safe and reliable operation under all conditions.

  • • Control algorithm development
  • • Protection scheme design
  • • Fault detection and isolation
  • • Communication system integration

Mechanical Engineering

Structural and mechanical design ensuring robust construction and reliable mechanical performance.

  • • Structural analysis and design
  • • Vibration and seismic analysis
  • • Material selection and specifications
  • • Assembly and installation procedures

Thermal Engineering

Advanced thermal management design ensuring optimal operating temperatures and component reliability.

  • • Thermal analysis and modeling
  • • Cooling system design
  • • Heat dissipation calculations
  • • Temperature monitoring systems

Our Design Process

1

Conceptual Design & Requirements Analysis

Initial system requirements analysis, conceptual design development, and technical specification definition for all major components.

2

Detailed Engineering Design

Comprehensive detailed design across all engineering disciplines including electrical, mechanical, thermal, and control & protection systems.

3

Technical Documentation & Drawings

Complete technical documentation including detailed engineering drawings, specifications, and comprehensive Bill of Quantities (BoQ).

4

Validation & Optimization

Design validation through simulation, analysis, and optimization to ensure optimal performance and compliance with specifications.

Applications

Point-to-Point HVDC

Long-distance transmission systems connecting two AC networks.

Multi-Terminal HVDC

Complex HVDC networks with multiple connection points.

Offshore Wind Integration

HVDC systems for offshore wind farm connections.

Grid Interconnection

International and regional grid interconnection projects.

Submarine Cables

Underwater HVDC transmission systems.

Back-to-Back Stations

Asynchronous AC network interconnections.

Design Deliverables

Technical Drawings

  • Submodule detailed drawings
  • Valve assembly drawings
  • Valve tower structural drawings
  • Electrical schematic diagrams

Engineering Specifications

  • Electrical design specifications
  • Mechanical design specifications
  • Thermal management specifications
  • Control & protection specifications

Project Documentation

  • Complete Bill of Quantities (BoQ)
  • Material specifications
  • Installation procedures
  • Quality assurance plans

Design Standards & Guidelines

IEC 62747

HVDC system specifications

IEEE 1204

HVDC control and protection

CIGRE TB 269

VSC transmission technology

IEC 61803

HVDC thyristor valves